Japanese Samurai Sword (Katana) - Proper Disassembly and Reassembly

Handmade Katanas (Japanese samurai swords)You may need to utilize a rubber mallet and tap
are becoming very popular for martial artslightly on the tsuba (guard) if the handle is tight or
enthusiasts and collectors alike. They have valueappears to be seized to the tang. Be sure to
for collectors from an investment standpoint aswrap the tsuba with a soft cloth or towel to
well value for martial arts students as a trainingprotect it from damage.
tool. Many handmade swords are also displayed inOnce the blade is removed from the handle you
homes and businesses as decoration. Regardlesscan also remove the tsuba (guard) and the seppa
of the reason you purchased a handmade sword(spacers). You are now ready to clean your
one fact remains the same: if you want yoursword.
sword to last you need to perform the properOnce your Katana has been properly cleaned and
maintenance to prevent rust and oxidation. Thisoiled you can reassemble the sword by following
article will cover the proper way to disassemblethe steps below.
and reassemble your Katana for cleaning andRe-Assembly of the Sword:
maintenance.With the bare blade in a horizontal position in your
It is important to note that most handmadeleft hand or on a table, carefully slide the habaki
swords or any sword with a hand forged blade is(blade collar) onto the tang until it fits tightly
most likely very sharp. Make sure that the bladeagainst the mune-machi and ha-machi notches.
edge is never in a position where it could causeNext, slide the first seppa (washer), then the
injury to you or anyone else. If you need totsuba (guard), then the second seppa (washer),
handle the blade use extreme caution andand finally the tsuka (handle) back onto the tang.
protective gloves at all times.Grasp the handle with your left hand and hold the
Disassembly of the Sword:sword upright making sure the sharp edge is
Use the mekugi-nuki (brass hammer) to removefacing away from your body. Tap the end of the
the mekugi (pegs) from the handle. The mekugihandle in an upward motion with your right palm
are traditionally made from bamboo and areuntil it fits firmly together. You may need to use
tapered to one end. Make sure you examine thea rubber mallet to achieve a tight fit but be sure
pegs to determine which end is tapered andto wrap the handle with a cloth to prevent
remove accordingly. You want to push the pegdamage to the kashira (buttcap).
from the tapered (smallest) side out thru theFinally, insert the two mekugi (pegs) into the
larger end. You may need to use a rubber mallethandle to secure the tsuka to the blade. It is
or hammer to tap out the pegs.important to note that the pegs are typically
Once you have removed both of the pegs, firmlymade of bamboo and can wear easily, therefore,
grasp the handle with your left hand and hold theto ensure a safe and secure fit it is
sword in an upright position with the blade facingrecommended to install new pegs rather than
up and the sharp edge away from your body.reusing the old ones.
Next use your right hand to hit downward onNow that you know the proper way to
your left wrist lightly to loosen the hilt. Be cautiousdisassemble and reassemble your handmade
not to hit your wrist too hard as there is asamurai sword please look at our other articles on
chance that a blade with a short tang couldSamurai Sword Terminology and Proper Sword
bounce out of the hilt completely and cause injuryCare and Maintenance.
to you or damage to the blade.