| Before we re-visit our ancestors, I thought it | | | | The metals used for this form of decoration |
| might be interesting to see how they made | | | | were latten, a type of brass. Silver, pewter or tin. |
| battle-ready swords in Norman times. | | | | They had names like "Ulfberht" or "Ingelrif". Often, |
| It's a mistake to confuse the blacksmith with the | | | | though, it would be something like "Gicelin me |
| sword smith. The latter is a highly skilled | | | | fecit", "Gicelin made me". On the reverse, a |
| tradesman, specializing just in the manufacture of | | | | religious inscription might be hammered in. |
| swords. It took years of experience to be able to | | | | "Innominidomini", perhaps. This was done after the |
| produce a weapon that was both flexible and at | | | | sword was ground. |
| the same time capable of taking hard knocks to | | | | Often, tougher steel was welded to the edges by |
| its edge without chipping. | | | | repeated heating and hammering, so that the |
| The former, no less skilled in what he did, simply | | | | sword maintained its flexibility, but remained sharp. |
| didn't specialize in the sword smith's skills. The | | | | The next part was tempering and here the smith |
| blacksmith was more than capable of repairing | | | | needed all his experience and skill. The metal is |
| helms, shoeing horses, repairing mail, (a most | | | | heated to a considerably lower temperature than |
| tedious business!). The blacksmith dealt in all | | | | when it's annealed. He had to know precisely |
| manner of metal working, while the sword smith | | | | when to quench the metal. If it were done too |
| was a specialist. | | | | soon, then it would be too hard. Too late, and it |
| The sword underwent a change of manufacture. | | | | would become too soft again. |
| Until about 900, they were pattern welded. Rods | | | | The medium into which they quenched the metal |
| of iron and carburized iron were twisted together, | | | | generally, varied from smith to smith. Some |
| repeatedly heated to white heat and beaten out. | | | | swore by honey, as they said it created fewer |
| When the sword was finished and polished, a | | | | bubbles. Others would use salt water. Yet others |
| wavy line could be seen running down its length, | | | | would run a film of oil on top of the water, saying |
| giving it a pleasing pattern. | | | | that the immediate quench was momentarily |
| Improvements in steel forging after this date, | | | | allayed by the oil. |
| however, meant that new types of swords could | | | | The metal crossguard was slotted onto the tang, |
| be produced. First, the metal was heated and | | | | then two pieces of wood or horn, channeled out |
| hammered repeatedly, usually over six inch | | | | inside to take the shape of the tang were glued |
| lengths. This was called 'drawing out' the sword. | | | | on, covered usually with leather and bound with |
| This was a long process, for not only did the | | | | thongs. The pommel was slotted over the end of |
| smith have to pay close attention to making sure | | | | the tang and hammered home. |
| the cross section of the weapon didn't become | | | | The armourer's workshop itself was usually a |
| too thin, he also had to give the sword its basic | | | | detached stone building because of the dangers of |
| shape. | | | | fire. The forge had a stone built hearth and an |
| At the end of this task, the metal was very | | | | assistant or apprentice used hand operated |
| brittle and had to be annealed. This is a process | | | | bellows to supply the draft for the fire, which was |
| where the steel is softened. It's heated to high | | | | of charcoal. There were seldom windows in these |
| heat, then allowed to cool very slowly. Often it | | | | buildings. A breeze or draft from an outside |
| was wrapped in thick layers of cloth or leather | | | | source could upset the treatment of the steel. |
| for this purpose and put aside for 24 hours. | | | | Torches gave light, as of course so did the fire. |
| When they were unwrapped and in their annealed | | | | There are a number of superb sword smiths |
| state, decorations were hammered into them. | | | | around today, but it would be a wonderful thing |
| First, grooves or fullers were hammered into their | | | | indeed if a sword from the Norman era could be |
| length. Then, names were hammered in, often the | | | | found in pristine condition |
| name of the sword smith himself, or his factory. | | | | My thanks to Christopher Gravett and Dr. |